continuous caster refractory continuous caster refractorythe effect of slag nature on deskulling of tundish lining
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The inner contact or wear lining is exposed to the highest temperature and is in direct contact with the furnace contents e.g. molten metal slag glass corrosive gases and fluidized particles. The inner lining must therefore be resistant to chemical and erosive attack and consequently it is the best quality refractory with the lowest
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In the continuous casting of steel the porous structure of tundish plaster with high-MgO content is commonly used. Destruction of this type of plaster is the result of silicate phases with low melting points that are created when slag containing SiO 2 and CaO penetrates into pores of plaster and reacts with periclase (MgO).
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4.2.2 Slag Coating Philosophy 4.2.3 Magnesia Levels and Influences 4.2.4 Material Additions 4.2.5 Equilibrium Operating Lining Thickness 4.2.6 Other Refractory Maintenance Practices 4.2.7 Laser Measuring 4.2.8 Slag Splashing
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A failure of the refractory lining in TEMCO furnaces is treated as a material risk and there are critical controls in place to maintain the risk within a "well controlled" state. Well designed risk control philosophy of South 32 is discussed together with work in progress to manage the furnace until the next rebuild in
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Mar 19 2018 · Download Handbook of Refractory Practice Harbison Walker 2005
Get PriceThe Making Shaping and Treating of Steel Steelmaking Fuels
4.2.2 Slag Coating Philosophy 4.2.3 Magnesia Levels and Influences 4.2.4 Material Additions 4.2.5 Equilibrium Operating Lining Thickness 4.2.6 Other Refractory Maintenance Practices 4.2.7 Laser Measuring 4.2.8 Slag Splashing
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Regarding thin slab casting and rolling technology during the last decade a new generation of plant concepts with the ability of endless rolling was established. These concepts based on continuous casting machines with increased throughput by operating at casting speeds of 6 m/min and more with a slab thickness of up to 130 mm.
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The effect of slag compositions refractory compositions lining installation kind of steel casting operation amount of slag in tundish and environment temperature have been surveyed. This investigation showed that the most important factor affecting the deskulling problem is the slag carried over from the ladle.
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As shown in Fig. 8.19 in one specific installation a 50 increase in static torque was experienced after the refractory lining had produced 1640 heats. 8.2.9 Refractory Lining Design Fig. 8.20 shows the areas of the refractory lining. The BOF refractory systems
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Sep 01 2009 · This is good for handling and movement of the tundish after drying and prior to heat treatment near final destination in continuous casting system to be heated above 1000 °C. The second advantage of MgSO 4 is that it yields MgO after dissociation which has the same nature
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and studied under the SEM and the slag/refractory and steel/refractory interface reactions described. Subsurface tundish lining samples were studied to assess the level of slag coating that occurs during tundish draining4–5. This coating may then interact with the steel on the next heat and may be a source of inclusions in the steel.
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Each step had been characterized. 2 CHAPTER 2 LITRATURE REVIEW 2.1 Continuous casting Continuous casting is also known as "strand casting" is the process in which molten steel is being solidified into a "semifinished" billet bloom or slab by subsequent rolling in the finishing mills. the process of metal casting through the mold has been
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Mar 26 2021 · Such as the permanent lining of the tundish the lining of the movable fume hood for the secondary smelting below the bottom of the blast furnace the trough induction insulation layer for cast iron the lining of the civil waste incinerator etc. the use effect is very good. Low Cement Castable Refractory Material. Get Quotation
Get PriceAcidic and basic binders for magnesite based aggregate in
Sep 01 2009 · This is good for handling and movement of the tundish after drying and prior to heat treatment near final destination in continuous casting system to be heated above 1000 °C. The second advantage of MgSO 4 is that it yields MgO after dissociation which has the same nature
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Each step had been characterized. 2 CHAPTER 2 LITRATURE REVIEW 2.1 Continuous casting Continuous casting is also known as "strand casting" is the process in which molten steel is being solidified into a "semifinished" billet bloom or slab by subsequent rolling in the finishing mills. the process of metal casting through the mold has been
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A dry vibratable substantially alkali free refractory composition is disclosed for use as a disposable liner wherein the combination of a powdered metal utilized as a high temperature binder and an organic material utilized as a low temperature binder obviates the use of alkali oxides which previously caused degradation of the permanent refractory liner materials upon which the disposable
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Continuous Casting of Steel 423–447 23.1 Metallurgical Aspects 432 23.5 Current State of Continuous Casting Technology for Steel 434 23.4.4. Ingot Casting of Steel 409–422 22.3.2.3 Metallurgical Comparison of Continuous Casting with Ingot Casting 430 23.4 Modern Tundish Practice 432 23.4 Ingot Defects and Their Remedies 419 22.4.
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Apparent Porosity (ASTM C830) The apparent porosity sometimes referred to as open porosity is a measure of the open or interconnected pores in a refractory. The porosity of a refractory has an effect upon its ability to resist penetration by metals slags and fluxes and in general the higher the porosity the greater the insulating effect
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Continuous Casting of Steel 423–447 23.1 Metallurgical Aspects 432 23.5 Current State of Continuous Casting Technology for Steel 434 23.4.4. Ingot Casting of Steel 409–422 22.3.2.3 Metallurgical Comparison of Continuous Casting with Ingot Casting 430 23.4 Modern Tundish Practice 432 23.4 Ingot Defects and Their Remedies 419 22.4.
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Slag Cleaning Furnace The slag cleaning furnace has special requirements depending upon the slag practice. It is necessary to maintain a frozen slag layer on the refractory lining therefore a good slag and penetration resistance is required. Direct bonded Magnesitechrome materials are preferred.
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Bad deskulling of tundishes is a major problem in continuous casting of steel and can occur due to the chemical reactions between the refractory lining and the slag carry over from ladle to tundish. Post-mortem analysis of the slag/commercial magnesia-olivine mix refractory interface by XRF XRD OM TEM SEM and EDS techniques showed that the
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8.2.10.4 Refractory Design Temperatures The temperature-related destructive mechanism of refractories is slag attack—the higher the tem- perature the greater the slag attack. The refractory lining must be designed to withstand slag attack at the maximum operating temperature of the furnace. Steelmaking and Refining Volume
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As shown in Fig. 8.19 in one specific installation a 50 increase in static torque was experienced after the refractory lining had produced 1640 heats. 8.2.9 Refractory Lining Design Fig. 8.20 shows the areas of the refractory lining. The BOF refractory systems
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Tundish filling involves the multiphase flow of steel-gas-slag which is closely related to steel cleanness and product quality in continuous casting process. Numerical and physical modelling was employed to investigate the flow behavior during the tundish filling from the very first ladle in a casting sequence.
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4.2.2 Slag Coating Philosophy 4.2.3 Magnesia Levels and Influences 4.2.4 Material Additions 4.2.5 Equilibrium Operating Lining Thickness 4.2.6 Other Refractory Maintenance Practices 4.2.7 Laser Measuring 4.2.8 Slag Splashing
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This paper reports an investigation carried out on the deskulling problem of tundishes at the Mobarakeh Steel Plant in Iran. Bad deskulling of tundishes is a major problem in continuous casting
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CONTINUOUS CASTING The advantages of continuous casting (over ingot casting) are It is directly possible to cast blooms slabs and billets thus eliminating blooming slabbing mills completely and billet mills to a large extent. Better quality of the cast product. Higher crude-to-finished steel yield (about 10 to 20 more than ingot casting).
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Nov 28 2020 · Such as the permanent lining of the tundish the lining of the movable fume hood for the secondary smelting below the bottom of the blast furnace the trough induction insulation layer for cast iron the lining of the civil waste incinerator etc. the use effect is very good. Low Cement Castable Refractory Material. Get Quotation
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