how to improve the thermal shock resistance of refractories
Thermal Shock and Thermo-Mechanical Behavior of
Thermal shock resistance is one of the key properties of refractories since linings and components have to with-stand fast temperature changes during charging tapping and casting processes1. The use of carbon increases the thermal shock resistance of refractories. However a re-duction of carbon results in better insulating properties
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May 24 2015 · Recommendations to improve the thermal shock resistance of refractories 1) Use materials with a low thermal expansion coefficient or a combination of a raw materials that would result in a low permanent linear contraction to reduce the thermally induced stresses.
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change thermal shock of refractory materials is a subject of considerable practical interest which has been explored in detail over many years 9 . Magnesia-hercynite bricks have better coatability than magnesia-spinel bricks. Also have better thermal shock resistance good corrosion resistance as magnesia-spinel bricks 10 .
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With the increase of the substitution amount of fused white corundum powder the volume density and thermal shock resistance of the sample after firing at 1600℃ gradually increase and the apparent porosity and linear change rate gradually decrease which is different from the six The amount of calcium aluminate is related.
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A unified theory of the thermal shock resistance considering the initiation and crack propagation was then proposed 11 12 for high strength refractories with short initial cracks (R ) and for lower strength refractories with larger initial cracks (R ST ) 13 .
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the refractories that are used. High-temperature areas usually lined with basic bricks require higher refractoriness alkali-and thermal shock resistance and better resistance to
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MgO-C (MC) refractories for basic/electric arc furnaces Role of graphite Corrosion resistance by less wettability with a molten metal Excellent thermal shock resistance by low thermal expansion high thermal conductivity Low elasticity due to the presence of graphite Structure-flexible bond characteristicC-bond usually forms in service
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To study accurately the effects of thermal shock on castable refractories it is necessary to model the fracture process zone. The fictitious crack model which is often used for the analysis of cementitious materials is a suitable way to include the fracture process zone in thermal shock analysis.
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Oct 03 2013 · The thermal conductivity of a refractory decreases on increasing its porosity. Although it is one of the least important properties as far as service performance is concerned it evidently determines the thickness of the brickwork. Thermal shock resistanceIt characterizes the behaviour of refractories to sudden temperature shocks
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Aug 29 2014 · The lower the percent loss of strength the better the thermal shock resistance. In the prism spalling test refractory samples are cycled from 2200 degrees F for 10 minutes to water for 2 minutes to air for 8 minutes until the samples have broken or have undergone 40 cycles.
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The invention is based on the technical object to improve the thermal shock resistance of refractory products by a simple aftertreatment without worsening the corrosion resistance of the
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Höganäs Bjuf refractory products improve pro˜ tability for cement manufactur- alkali-and thermal shock resistance and better resistance to clinker liquid phase corrosion. Kiln . Höganäs Bjuf Refractories The Cement Handbook 5 and thermal shock and
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When refractory materials are subjected to high heat transfers and/or rapid changes in temperature cracking and damage will take place due to severe thermal stresses because of their inherent brittleness. Many works have been devoted to the study of the thermal shock resistance of ceramic materials subjected to thermal shock 1-3 .
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2. Good resistance to shock cold and heat it won t be peel when the temperature changes dramatically. The service life of refractory plastic is longer for half year than refractory bricks. 3. Good insulating performance. The thermal conductivity of refractory plastic is smaller than brick therefore less heat loss it can reduce fuel
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Höganäs Bjuf refractory products improve pro˜ tability for cement manufactur- alkali-and thermal shock resistance and better resistance to clinker liquid phase corrosion. Kiln . Höganäs Bjuf Refractories The Cement Handbook 5 and thermal shock and
Get Price(PDF) Mechanical and Thermal Shock Behavior of Refractory
A unified theory of the thermal shock resistance considering the initiation and crack propagation was then proposed 11 12 for high strength refractories with short initial cracks (R ) and for lower strength refractories with larger initial cracks (R ST ) 13 .
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garding their resistance to a single thermal shock has not yet been conducted. Thus the purpose of this study is to compare the ther-mal shock resistance of carbon-free and low-carbon-con-taining refractories with and without nanoscale additives based on alumina mullite and AZT materials. II.
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Thermal shock resistance is depended on many factors (for instance modulus of elasticity thermal expansion coefficient and etc.) which can determine refractory lining efficiency in the work
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Inversely the material with a high expansion has a low thermal shock resistance. Aside from the thermal conductivity another parameter which must be considered in thermal shock resistance is the surface heat transfer coefficient. Recommendations to improve the thermal shock resistance of refractories 1) Use materials with a low thermal
Get PriceThe Role of Graphite in Refractories such as Al2O3/MgO/C
MgO-C (MC) refractories for basic/electric arc furnaces Role of graphite Corrosion resistance by less wettability with a molten metal Excellent thermal shock resistance by low thermal expansion high thermal conductivity Low elasticity due to the presence of graphite Structure-flexible bond characteristicC-bond usually forms in service
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Refractory materials are submitted to local temperature gradients in service that originate thermal stresses and thermal shock damage to the material. Practical tests for evaluating the thermal shock resistance determine the variation or change of some characteristic property of the test sample like the elastic module or the strength before and
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Oct 28 2020 · The addition of sillimanite into refractory materials can increase the load softening temperature by °C and is a high-quality refractory material. The temperature at which the refractory material changes is 1450 1600°C and the sillimanite brick molding and sintering temperature reach this temperature.
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The bulk density indicates the density of refractory bricks which is one of the indicators to measure the quality of refractory bricks. The bulk density of refractory bricks affects the porosity strength erosion resistance load softening temperature abrasion resistance thermal shock resistance of refractory
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Thermal shock resistance is refers to the resistance performance of refractory materials. Detection method is to sharp alternate the product environment temperature and record the times of undamaged. Physical properties are the main reason effect thermal shock resistance such as thermal expansion and thermal conductivity etc.
Get PriceThermal Shock and Thermo-Mechanical Behavior of
Thermal shock resistance is one of the key properties of refractories since linings and components have to with-stand fast temperature changes during charging tapping and casting processes1. The use of carbon increases the thermal shock resistance of refractories. However a re-duction of carbon results in better insulating properties
Get PriceIntroduction to the Characteristics of Refractories and
Oct 03 2013 · The thermal conductivity of a refractory decreases on increasing its porosity. Although it is one of the least important properties as far as service performance is concerned it evidently determines the thickness of the brickwork. Thermal shock resistanceIt characterizes the behaviour of refractories to sudden temperature shocks
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refractories at different times in different zones. These are thermal stress including overheating and thermal shock mechanical stress including compression shear and chemical attack including alkali bursting redox hydration and fluxing. Chemical attack is
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Mar 25 2021 · Thermal shock resistance and strength accurate shape and no residual expansion are also important properties of the refractories. In order to meet the needs of high blast temperature and long life of hot blast stove refractory materials are to be carefully selected.
Get PriceImproving the thermal-shock resistance of siliceous
The thermal-shock resistance of siliceous specimens with additions measured by the water-heat cycling method as a rule is increased with increase in the content of the additives from 5 to 30 and is maximal for a content of 30 chromite-periclase. The crack resistance determined by the air-heat cycling method is characterized by a maximum ¯RT factor for each type of additive with a
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