magnesium aluminate spinel raw materials for highhigh alumina refractory castables
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Investigation on Magnesia-Alumina Spinel Synthesized from Natural Raw Materials 215 Wang Jinxiang Zhu Yuqi and Zhang Lihua Luoyang Institute of Refractories Research China A Study on Synthetic Magnesium Aluminate Spinel from Bauxite—Magnesite and Its 226 Application Wang Houzhi Zhang Wenjie Ding Kongqi et al. Wuhan Iron and Steel
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Above 1000 °C the refractory castables begin to sinter owing to a transitory liquid phase the crystallization of calcium aluminate cement phases and the self-forming spinel phase. Using minerals of dolomite serpentine and magnesite produce a new composite material which provides an expansive stress to decrease deformation and fracture of
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Feb 02 2021 · Magnesia spinel refractory for cement rotary kiln. Technology under Development. High alumina aggregates from bauxite of Indian origin Plasma fused refractory materials Vitrified ceramic tiles utilizing solid industrial wastes Functional refractory from sintered alumina LC castables for petrochemical and power plant application Plastic refractory
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the spinel having a grain size of less than about 150 μm (100 Tyler mesh) and being comprised of about 10 to about 33 by weight magnesium oxide (MgO) and about 67 to about 90 by weight alumina
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Sep 30 2020 · The main raw materials are fused corundum sintered corundum fused magnesia fine powder Al2O3 powder alumina-magnesia spinel powder pure calcium aluminate cement and additives. It has the advantages of good high-temperature stability strong corrosion-resistance and
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Influence of Magnesium Aluminate Spinel on the Thermomechanical Properties of Alumina-Spinel Castables Earlier Sintering of High-alumina Refractory Castables by Using Alternative Calcium Sources A. P. Luz L.B. Consoni C. Pagliosa V. C. Pandolfelli Recycled Raw Materials in Refractory CastablesPart 3/3 Influence of Water-soluble
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alumina as raw materials 7 . And the refractory castables bonded by the cement containing MgAl 2 O 4 spinel have shown the increased thermal shock resistance 8 and slag attack resistance 7 . Therefore calcium magnesium aluminate cement is gaining the interest for bonding refractory castables over the last few years 4 9 .
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Clusters of calcium aluminate (CA 6) and magnesium aluminate (MA) spinel build the refractory back-bone on the hot side of the material and gussets filled with mostly glassy calcium aluminum silicates close to the hot face and gehlenite further inside the penetrated zone.
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There- fore knowledge of the thermomechanical behavior of such mate- M ONOLITHIC calcium aluminate-bonded refractory castables that contain magnesium spinel are being used increasingly more in steel-making applications such as the linings of tundishes rials is very important to prevent structural spalling or extensive cracking.4 However few
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Effect of raw materials on formation and densification of magnesium aluminate spinel Ritwik Sarkar and Sachin Sahoo Ceramics International 40 10B 16719–16725 (2014) 45. Low carbon Magnesia-Carbon Refractory use of N220 nano carbon black Satyananda Behera and Ritwik Sarkar International Journal of Applied Ceramic Technology 11 6 968
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The general applied objective of this project is to develop hydratable alumina-bonded castables of properties comparable to the high-temperature fired basic bricks. This work is focused on improving the sintering of the ceramic binding systems at relatively low temperatures ( 1300°C) through incorporation of ultrafine powders. Ultrafine magnesium aluminate spinel powders were synthesized
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High-Temperature Mechanical Characterisation of In-Situ Forming Spinel-Alumina Castables Using Magnesia or Magnesite as Raw Material In this work four alumina-magnesia cement-bonded castables were tested at high temperature. Strength was determined by bending test at temperature ranging from room temperature to 1550 °C.
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alumina as raw materials 7 . And the refractory castables bonded by the cement containing MgAl 2 O 4 spinel have shown the increased thermal shock resistance 8 and slag attack resistance 7 . Therefore calcium magnesium aluminate cement is gaining the interest for bonding refractory castables over the last few years 4 9 .
Get Price(PDF) Thermomechanical Behavior of High-Alumina Refractory
There- fore knowledge of the thermomechanical behavior of such mate- M ONOLITHIC calcium aluminate-bonded refractory castables that contain magnesium spinel are being used increasingly more in steel-making applications such as the linings of tundishes rials is very important to prevent structural spalling or extensive cracking.4 However few
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the spinel having a grain size of less than about 150 μm (100 Tyler mesh) and being comprised of about 10 to about 33 by weight magnesium oxide (MgO) and about 67 to about 90 by weight alumina
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After leaching experiments an alumina-based ceramic containing approximately 36.8 Al2O3 61.4 MgAl2O4 with 1.8 Na2FeO4 which might be available to use as a spinel refractory in steel smelting
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Jan 09 2019 · Magnesium aluminate spinel (MgAl 2 O 4) has high melting point (2135 °C) low coefficient of thermal expansion (10.2 10 −6 / °C at 1500 °C 8.4 10 −6 / °C at 1000 °C) high mechanical strength corrosion resistance to acid or alkaline slag excellent optical and dielectric properties thus it is widely serviced in refractories catalyst supports sensors etc 1–3 .
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Table 2 Alumina-spinel and alumina-magnesia model castable formulations. Castable MA1 MA2 M1 M2 Binder system CAC CMA CAC CMA Tab alumina 0-6 mm 60 61 75.5 70 Reactive alumina 11 11 11 8 Sinter spinel 0-1 mm 13 10 Sinter spinel < 90 µm 10 Sinter MgO < 74 µm 6.5 3 CAC 6 6 CMA 18 18 Silica fume 1 1 Peramin®AL200 0.1 0.1 0.15 0.1
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1.3 Castables 14 1.4 Calcium Aluminate Cement (Cac) Or High Alumina Cement 16 1.5 Spinels 22 1.6 Tabular Alumina 26 1.7 Fused Magnesia 27 1.8 Use of Additives 28 2 EXPERIMENTAL PROCEDURE 30 2.1 Raw Material Collection 31 2.2 Casting and Sample Preparation 31 2.3 Flow Test 33 2.4 Determination of Density Variation 34
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Aug 01 2011 · Magnesium aluminate spinel is a member of a class of minerals that have the same crystal structure which is called the spinel group.
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Calcium magnesium aluminate cement s main raw material is high quality bauxite and dolomite. The production steps are mixing -sintering-grinding-packing.
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A magnesia-alumina type spinel clinker contains Fe 2 O 3 and TiO 2 at boundaries between crystal grains and a refractory produced by using the clinker has excellent corrosion resistance and cement coating properties. The refractory can thus be applied to the fields of cement rotary kiln refractories refractories for iron making steel making and nonferrous refining and the like.
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Jan 09 2019 · Magnesium aluminate spinel (MgAl 2 O 4) has high melting point (2135 °C) low coefficient of thermal expansion (10.2 10 −6 / °C at 1500 °C 8.4 10 −6 / °C at 1000 °C) high mechanical strength corrosion resistance to acid or alkaline slag excellent optical and dielectric properties thus it is widely serviced in refractories catalyst supports sensors etc 1–3 .
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Aug 07 2020 · The raw materials of Rongsheng high alumina cement are bauxite and lime. After being configured in a certain proportion it is calcined and ground to obtain a hydraulic cementitious material. It can be used as a binder for refractory castables. High alumina cement has a high heat of hydration.
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Table 2 Alumina-spinel and alumina-magnesia model castable formulations. Castable MA1 MA2 M1 M2 Binder system CAC CMA CAC CMA Tab alumina 0-6 mm 60 61 75.5 70 Reactive alumina 11 11 11 8 Sinter spinel 0-1 mm 13 10 Sinter spinel < 90 µm 10 Sinter MgO < 74 µm 6.5 3 CAC 6 6 CMA 18 18 Silica fume 1 1 Peramin®AL200 0.1 0.1 0.15 0.1
Get Price(PDF) Formation and Densification Behavior of Magnesium
The the alumina and magnesia composition for a particular refrac- MgAl2O4 spinel formation was found to be highly influenced tory application.10 Generally magnesia-rich spinel is preferred by CaO and moisture present in the precursor oxides as con- for making bricks for cement rotary kilns whereas alumina-rich firmed by thermogravimetry (TG) differential thermal analysis materials are used for
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Fused magnesium aluminate spinel is produced by mixing the industrial alumina with the high-purity caustic-burned magnesia smelting with high temperature more than 2000 degree centigrade in the electric-arc furnaces. And it can be processed into various sizes
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Fused Spinel Alumina-Magnesia Spinel is a highly recommended refractory raw material. Use our high-quality pre-reacted ALUMINA-MAGNESIA SPINEL for developing high purity refractories in both monolithic and brick form. Our high quality Fused Spinel has high bulk density great color strong resistance to corrosion and anti-detonation.
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High alumina castable with presynthesized and in situ spinel formation is studied using two different lime-containing high alumina cements. Vibratable castable compositions were studied by conventional processing using a distribution coefficient of 0.29 and heat treatments at 110 900 and 1500°C.
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